Forge
OUR SOLUTION
FORGE®
Advanced Simulation Software for Forging Processes
FORGE® is a leading software solution for simulating hot and cold forming processes. It’s a Transvalor’s flagship product for nearly 35 years. It is trusted by customers worldwide across a variety of industrial sectors to enhance the production of forged parts.
Industry Applications
Automotive | Aeronautics | Medical
Unique Features for Forging Excellence
FORGE® offers advanced features such as point tracking to identify cold-shut areas and predict metal fibering, ensuring forgings achieve optimal mechanical properties. Its innovative marking techniques can highlight segregations in the billet’s center and pinpoint flow-through defects. Additionally, the software integrates multiple damage criteria to identify critical areas in forged components.
Fold/lap analysis: accurate folds/laps prediction of a mining steel component.
Fold/lap area is shown in red inside the frame.
Enhancing Tool Life
Recognizing the challenges of tool wear and durability, FORGE® predicts stresses, abrasive wear, temperatures, and areas prone to elastic or plastic deformation. This helps users enhance tool life and improve operational efficiency.
Predicting Forging Loads and Equipment Performance
FORGE® calculates forging loads, energy consumption, torques, and power requirements for each deformation step. This enables users to:
- Ensure that the required forces stay within equipment limits.
- Balance loads across forging stages.
Detect die balancing and deflection issues early.
Optimization of the amount of flash. Before optimisation (red) and after optimisation (blue)
Pioneering Automatic Optimization
Transvalor was the first to introduce automatic optimization in material forming processes. FORGE® allows users to:
- Optimize starting billets to improve material yield.
- Determine ideal rolled preforms for complete, defect-free die filling.
- Reduce material costs by minimizing billet weight.
- Save energy by lowering press loads.
- Extend die life by reducing stress levels on the dies.
With its powerful tools and forward-thinking capabilities, FORGE® empowers forging companies to enhance productivity, minimize costs, and deliver high-quality results.
Looking for a First-Class of Engineering Solutions?
SUCCESS CASES
Our Past Project
Our engineering success cases are a testament to our expertise and a demonstration of our ability to deliver exceptional results. Trust us to exceed your expectations and provide innovative solutions that drive your success.
Mumbai – INDIA
As- Built S3D Modelling From Scan Data & Dummy Model For Refinery Plant
Performed Piping & pipe supports modelling using dummy model and P&ID’s, Equipment foundation & Circular Platform modelling using dummy model and equipment GA drawings. Civil Underground modelling, Pipe rack, Technology Structure modelling using dummy model, To Do list & IFC clearing.
Chon buri – Thailand
Preparation Of Spool Drawing For Fabrication Company
Completed the preparation of spool drawings with customized style as per customer requirement, imported PCF files, checked out files, adding welds as per welding philosophy and generation of Spool. Drawings using customized style as per customers’ requirements.
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CONTACT US
Headquarter
OFFICE
Locations
OUR NETWORKS
- Bangkok, Thailand
- Rayong, Thailand
- Mumbai. India
- SHARJAH, UAE
- Yangon, Myanmar
- Haeundae-Gu, Soth Korea
- United States